The OEM 96425091 & 96535298 Power Steering Racks are engineered for Chevrolet Aveo (2003–2011) and Kalos (2003–2011) models. Designed to GM’s T250 platform standards, these hydraulic racks feature SAE 1045 carbon steel construction, triple-lip Viton seals for leak prevention, and compatibility with Dexron III ATF fluid. Ships globally from PPB Auto Parts warehouses in South Korea, the USA, and the UAE, backed by a 24-month unlimited mileage warranty.
Restore precise steering for Chevrolet Aveo/Kalos (2003-2011) with OEM 96425091 & 96535298 Power Steering Racks. ISO-certified direct fit, leak-proof design, and 24-month global warranty.
Power Steering rack OEM NO.:96425091 96535298 for Chevrolet Aveo 2003-
Product Overview
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OEM Fitment:
✅ Chevrolet Aveo T250 (2003–2011) – Global markets, including North America, LATAM, and Southeast Asia.
✅ Chevrolet Kalos (2003–2011) – Compatible with 1.4L/1.6L engine variants.2 -
Key Features:
✅ Hydraulic Steering System: Optimized for reduced steering effort and responsive handling, leveraging high-pressure hydraulic oil (up to 1,500 PSI) generated by the engine-driven power steering pump.13
✅ High-Strength Materials: Forged from SAE 1045 carbon steel with phosphate anti-corrosion coating for durability.2
✅ Leak-Proof Design: Triple-lip Viton seals tested across -30°C to 150°C, ensuring long-term reliability even under extreme conditions.2
Technical Specifications
| Parameter | Details |
|---|---|
| OEM Part Numbers | 96425091, 96535298 |
| Material | SAE 1045 Carbon Steel |
| Fluid Compatibility | Dexron III ATF or equivalent |
| Torque Specs | Mounting Bolts: 50 ft-lbs (68 Nm) |
| Pressure Rating | 1,500 PSI (tested) |
Compatibility Chart
| Vehicle | Years | Engine Options | Key Markets |
|---|---|---|---|
| Chevrolet Aveo | 2003–2011 | 1.4L/1.6L | Global |
| Chevrolet Kalos | 2003–2011 | 1.4L/1.6L | Europe, LATAM, SEA |
Why Choose This Steering Rack?
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OEM Precision: Matches GM’s T250 platform specifications for geometry and durability, ensuring seamless integration with existing hydraulic systems
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Global Availability: Ships within 48 hours from PPB’s warehouses in the USA, UAE, or South Korea
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Warranty: 24-month coverage with unlimited mileage, backed by PPB Auto Parts’ ISO-certified manufacturing standards
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Installation Guide
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Tools Required:
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17mm Flare Nut Wrench (for hydraulic line connections)
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Hydraulic Fluid Transfer Pump (for bleeding air from the system)
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17mm Flare Nut Wrench (for hydraulic line connections)
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Critical Steps:
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Bleed the System: After installation, thoroughly bleed the hydraulic system to eliminate air pockets, which can cause steering lag or noise
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Fluid Selection: Use GM-approved Dexron III fluid to prevent seal degradation and maintain optimal performance
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Bleed the System: After installation, thoroughly bleed the hydraulic system to eliminate air pockets, which can cause steering lag or noise
FAQ
Q: Are these racks compatible with both manual and automatic transmissions?
A: Yes! Designed for all transmission types in the Chevrolet Aveo/Kalos 2003–2011
Q: Can synthetic power steering fluid be used?
A: Stick to Dexron III or GM-approved fluids. Synthetic fluids not explicitly tested may compromise seal integrity
Q: Do you offer bulk pricing for repair shops?
A: Yes! Contact PPB Auto Parts for MOQ 20-unit discounts and OEM-compliant bulk orders
Call to Action (CTA):
Restore Factory Steering Performance Today!
✅ 24-Month Warranty ✅ ISO-Certified Quality ✅ Fast Global Shipping
